![]() ![]() Remove the dust cap from the filler valveĩ. ![]() Follow the procedure for an over-filled cylinder.Ĩ. Do not rely on the contents gauge to indicate when the cylinder is filled to the correct level. Note: If liquid is emitted from bleeder valve, do not commence filling the cylinder. Continue with caution, checking for correct operation of the bleeder at a later stage If no vapour is emitted, the cylinder may be empty, or the bleeder blocked. If only vapour is emitted then proceed with the filing process. Check cylinder is not full by checking the contents gauge and also briefly open the bleeder valve to ensure that no liquid is emitted from the bleeder. Inspect the physical condition of the cylinder for any corrosion or dents, and check that the test date stamped on the cylinder is within the required 10-year period (if not remove cylinder from service)ħ. Remove the cylinder from the forklift using safe and proper manual handling techniquesĦ. Turn off service valve and loosen the female ACME from the service valve and carefully disconnect the forklift service hose from the cylinder (A small amount of vapour trapped between the two check valves will escape)ĥ. Ensure the employee completing the refilling is wearing the correct personal protective equipment including gloves and eye protectionĤ. Ensure there are no employees remaining on the forklift during the refilling processģ. Safely Park and switch off the forklift ensuring the park brake is applied and all electrical equipment such as mobile phones, pagers and radios are turned offĢ. Warning: when refilling no smoking or flame should be within 6m of the forklift.ġ. Horizontal in a rack with the pressure relief valve in the uppermost position.Vertical position (preferred position) standing upright.Refilling may be completed with the cylinder in either of the following positions: Refilling an LPG Cylinder that is not fitted with an automatic fill limiter ( AFL) using the liquid level/bleeder valve must be completed with the cylinder removed from the forklift. Test pressure (not less than 3.3 MPa (480psi)įorklift LPG Cylinder Refilling Procedure (Non- AFL Fitted).In addition to complying with the above requirements all LPG cylinders must comply with AS 2030.1, AS 2470 & AS 2764 and display the following marking: Cylinders must have a liquid level/bleeder valve or AFL fitted.The discharge path must not impinge on the valve protection ring.The safety relief valve must not be damaged, blocked or corroded.All valves must be in good working condition.It must be in good physical condition with no visible dents, gouges, or bad corrosion.Time from the last test date must be within 10 years.Inspection of Cylinder Before FillingĪll LPG cylinders must comply with the following requirements, or they can not be filled: Note: LPG cylinders can also be refilled via a decanting method. In this post we look at how to safely fill a forklift LPG cylinder using a dispenser pump. Contact us today to learn more.A common question our sales team and technicians are asked by forklift operators and fleet managers is how you safely refill a forklift propane ( LPG) cylinder to allow a forklift to continuously operate over extended shifts. We take the hassle out of refilling your propane cylinders by providing a 24x7 exchange service. Computerized routing schedule (daily, weekly, monthly, or will-call).Let us show you how easy it is to get started. Our goal is simply to keep your propane forklifts running. Learn more about the economic and environmental advantages of propane cylinder exchange and refill. Because forklift cylinders are not designed to be filled by high-capacity bulk truck pumps, your insurance provider may give you a break if propane liquid is not being transferred on your property. In some states “on-site filling” is prohibited by code. Each of our locations is locally owned and operated, with customer service being the crucial focus for our team.Ĭylinder exchange is the safest way to supply your forklift propane. Our clients won't have to compete with residential clients for service or deliveries. Forklift Propane Exchange, one of the nation's leading providers of propane exchange services, specializes in working with commercial and industrial companies. ![]()
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